Free Swag! Get a 2008 Hot Pirate Babes Calendar ($13 value) FREE when purchasing any Cashmere, Acrylic or Oil/Wax treated hat during the month of December!

Hats

If ye be unsure what level of craftsmanship ya can expect from Captain Jack, a breeze through our reviews and testimonials will be sure to settle any qualms!

Captain Jack's Gift Ideas

While every pirate worth his salt knows that Captain Jack's hats and hat stands be worth the wait, ye can calm yer crew by presenting 'em with a Captain Jack's Gift Certificate and a bit o' swag to help pass their time. Request a parlay with The MacKay for more information about gift certificates!


Captain Jack's “Original Series” Hats


Captain Jack's “Straw Dog” Hat Series

These be all the same styles as me "Original" series, made of 100 percent American yellow straw.


Captain Jack's “Marooned” Hat Series

These be all the same styles as me "Original" series, woven from natural seagrass.


Captain Jack's “18th Century Cocked Hat” Series

These hats are featured in untreated cashmere felt. This is as fancy as Captain Jack's hats get! Softer texture, elegant in their simplicity, more unique colors.


Hat Accessories


Treasure, Games and Other Swag

For additional pirate apparel, visit The MacKay's store at CafePress.

Payment Details

Orders placed on the website will be processed through PayPal. Payment may also be made with personal check or money order. Please contact directly for details.

Please note that shipping charges are for domestic US orders only. International shipping will require additional charges - we'll contact you with details.

Hat Construction

I make me pirate hats from the highest quality wool felt. I use felt rather than leather as felt t'was the most commonly used material fer making hats during the 17th and 18th centuries. This also allows me to keep the price more affordable than leather.

As to the actual process, let me say ye start by shearing a sheep for the wool and then... well... there be many closely guarded steps before reaching completion. Separating the wool fiber, making wool batting, turning that into felt, die bathing, boiling, blocking the hat, stretching, drying, stiffening, steaming, hand-shaping, steaming, drying, reshaping, drying, tacking, applying the oil/wax, curing.

Whew! Tis a very time and labor-intensive process to produce a fine felt hat. Savvy? Ye be getting a true value to be sure me bucko.

Hat Treatments

All styles of wool felt hats be available in three different finishes to fit yer needs and yer budget:

Pirate Hat with No Treatment

Untreated - This is natural stiffened wool felt, with no treatment. It offers minimal weather resistance and is not recommended for wearing repeatedly in ocean squalls. Economy price range.

Pirate Hat with Acrylic Treatment

Acrylic Treated - This offers moderate weatherproofing and gives the hat a dull matte finish, great for a weathered look. Middle price range.

Pirate Hat with Oil/Wax Treatment

Oil/Wax Treated - This offers maximum weatherproofing, and most closely replicates the old world method and look of treating seafaring hats with tar pitch, bees wax or animal fat. Without the mess or smell. Captain Jack uses a modern oil/wax hybrid. Upper price range.

Hat Colors

If yer havin' trouble choosing a color or style, take a gander at all me available colors and textures.

Hat Sizing

I make most of me hats on a 23" hat block, as 'tis the most common size head. I can make yer hat in 21", 22", 23", 24" or 25" sizes for those of ye pirates with smaller or bigger noggins. Please indicate your preferred size in the comment section of the order form when placing your order.

One of the beautiful things bout felt is that it can be stretched. If yer hat tis a bit too small ye can easily steam it at yer home and stretch it ta fit yer nogin. If it tis a bit big I suggest ye wear a scarf or bandanna to complete yer pirate look. So, choose the size that will most closely fit.

More Information

Visit the Gallery for more pictures of Captain Jack's Pirate Hats. Ye might even see Pirates ye recognize. Ye can also read our testimonials for a good idea of what to expect from yer new pirate hat.

Me hats be top quality and be rugged, like the men and women they be made for. Pirates! These hats will provide ye many years of good service.

Why the long wait, savvy?

Due to the large variety of styles, materials, colors, treatments, sizes and accessories, I do not stockpile or warehouse me hats. Ye be not getting a hat what be mass-produced in a factory overseas. I make all of me hats, me self, by hand, to the specifications picked by the customer.

There be about eight weeks of hat orders already ahead of yers in me production queue. Thanks to Disney and the History Channel me work be in high demand and there be a wait. I can assure ye that the wait be worth it. If ye have doubts please read me reviews and testimonials page.

Feel free to place yer order now and present yer crew, or yerself, with a Captain Jack's Pirate Hats Gift Certificate. Yer authentic handcrafted pirate hat will be made and follow shortly thereafter!

I look forward to making your handcrafted, authentic pirate hat!
- The MacKay, Master Hatter